industry 4.0 manufacturing

engineered to
the last micron.

precision-machined ev and bess components from our industry 4.0 facility.

c10100 copper

tol: ±0.05mm

industry 4.0 integrated production

we combine advanced robotics, digital twin technology, and high-precision cnc machining to ensure every part meets the rigorous standards of automotive and energy storage industries.

smart cnc processing

automated tool path optimization and real-time monitoring for zero-defect manufacturing of complex geometries.

digital quality control

integrated sensing and automated inspection systems ensure 100% adherence to design specifications.

agile supply chain

just-in-time delivery models supported by digital inventory management for global oem requirements.

electric vehicles

ev mobility part portfolio

specialized manufacturing for the most critical components of modern electric powertrains and battery systems.

power distribution

precision busbars

high-conductivity copper and aluminum busbars, precision-machined for optimal current density and thermal management in battery packs.

thermal systems

expansion u-bends

specialized u-bend components for liquid cooling loops, engineered to accommodate thermal expansion and maintain system integrity.

signal & monitoring

voltage-sense harnesses

ultra-reliable wiring harnesses for cell-level voltage monitoring, ensuring precise bms data and battery safety.

sensing technology

current sensor shunts

precision-machined current sense shunts with low temperature coefficient and high stability for accurate power measurement.

battery energy storage systems

bess part portfolio

purpose-built components for stationary grid-scale and commercial battery energy storage — engineered for longer duty cycles, higher current ratings, and iec 62619 compliance demands of bess installations.

bess — power distribution

large-format bess busbars

heavy-section copper and aluminum busbars for rack and cabinet-scale cell interconnection, rated for sustained high-current discharge cycles in stationary storage.

bess — thermal management

rack thermal manifolds

precision-machined aluminum manifolds for rack-level liquid cooling distribution, enabling uniform thermal control across multi-cell bess cabinets.

bess — signal & monitoring

bess bms harnesses

multi-string bms wiring harnesses designed for pack-level voltage and temperature monitoring across large cell configurations in stationary storage racks.

bess — energy metering

rack current shunts

high-current precision shunts for rack and string-level energy metering in bess installations, built for class 0.2 accuracy over the full operating life of a storage system.

technical consultation

precision inquiry

connect with our engineering team to discuss your ev or bess component requirements, or request a manufacturing feasibility study.

engineering support

contact@jaipran.com

quality assurance

iatf 16949 / iec 62619 certified workflow

engineered to the last micron.